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Immersion / Liquid Heaters

Oil Immersion Heaters

Oil immersion heaters are engineered to warm lubricating oils, hydraulic oils, process oils, and other compatible fluids in reservoirs, tanks, and process vessels. Oil generally transfers heat differently from water, and its viscosity can vary substantially with temperature; therefore, heater design should account for circulation, cold-start conditions, fluid degradation limits, and the required heat-up profile. A suitably low surface watt density can help limit local film temperatures and reduce the risk of oil degradation or coking. The element sheath, seals, and mounting arrangement must be compatible with the specific oil and operating conditions. Some systems require a circulation pump or an external heating loop to achieve uniform temperature, particularly in larger tanks or with high-viscosity fluids. Correct controls and independent over-temperature protection are important to maintain the oil within its recommended temperature range.

Oil immersion heater warming oil gently with low watt-density elements.

Working principle

How it works

The immersed resistance elements heat the oil at their surface. Heat is transferred to the bulk liquid by convection and, where circulation is limited, by slower natural movement. Temperature, flow, and surface loading must be coordinated to prevent local overheating.

Information to provide when ordering

  • Oil type and viscosity range
  • Tank volume
  • Cold-start temperature
  • Target temperature
  • Heat-up time
  • Flow/circulation
  • Voltage and kW
  • Sheath material
  • Mounting
  • Controls
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Industries served

Where it is used

HydraulicsAutomotiveMachine toolsOil processingPower generationIndustrial maintenance
Typical applications

What it heats

Hydraulic reservoirsLubricating-oil tanksProcess oil vesselsWarm-up systemsOil circulation loops

Need oil immersion heaters for your application?

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