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Industrial Process Heating Systems

Electric Circulation Heaters

Electric circulation heaters heat a flowing liquid or gas as it passes through an insulated pressure body containing electric heating elements. They are useful where the process requires continuous heating, a controlled outlet temperature, and compact integration into pipework. The heater body, element surface loading, flow path, and control arrangement must be matched to the medium's properties and operating pressure. Fluid viscosity, gas density, flow rate, inlet temperature, and allowable pressure drop all affect sizing. Low-flow or no-flow conditions can cause element overheating, so flow switches, pump interlocks, and independent high-limit protection may be necessary. The unit can be supplied as a component or integrated into a circulation skid with pump, valves, instruments, and a power panel.

Electric circulation heater: the fluid circulates through the heater vessel and leaves at the set temperature.

Working principle

How it works

Process fluid moves through the heater body and absorbs heat from the resistance elements. A controller adjusts power using temperature feedback, while flow and high-limit interlocks protect the assembly.

Information to provide when ordering

  • Medium and properties
  • Flow rate
  • Inlet/outlet temperature
  • Pressure
  • Pressure drop
  • Voltage and kW
  • Wetted materials
  • Connection sizes
  • Safety interlocks
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Industries served

Where it is used

Chemical processingOil and gasWater treatmentPlasticsFood processingIndustrial utilities
Typical applications

What it heats

Heating of circulating oilsWaterCompatible liquidsProcess gases

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